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Featuring a four-column simultaneous bending system, hydraulic drive and PLC-based control, the machine performs multiple bending operations within one automated processing cycle. Its dedicated bending balance system helps maintain consistent frame dimensions, particularly the diagonal measurements that are important for subsequent welding and assembly.
Compared with manual bending and conventional fixture-based processing, this automatic IBC cage frame bending machine helps manufacturers improve forming consistency, reduce manual operations and increase production efficiency.
HWASHI provides customized bending configurations according to IBC cage dimensions, metal profile specifications and production capacity requirements, making the equipment suitable for manufacturers producing standardized IBC cage frames.
The machine is primarily designed for bending metal profiles used in 1000L IBC cage frames.
It supports the forming of square tubes, round tubes and other suitable profiles according to the required cage structure.
For manufacturers operating automated IBC cage production facilities, the bending machine can be integrated with related welding and processing equipment.
It helps coordinate the frame forming stage with subsequent manufacturing operations.
With suitable bending molds and processing parameters, the equipment can also be configured for other compatible metal profiles used in specialized IBC cage structures.
The actual material dimensions and forming requirements should be evaluated before production.
Different IBC manufacturers may have different cage dimensions, metal profile specifications and production targets.
HWASHI provides customized IBC cage bending equipment according to customer drawings and manufacturing requirements.
Customization can cover:
Bending mold dimensions and configurations
Applicable square and round tube specifications
Bending angles and forming sequences
Positioning and clamping structures
Hydraulic system configuration
Automatic feeding and discharging
Optional manipulator integration
PLC control and automation settings
For factories planning to establish or upgrade an IBC cage production line, HWASHI can evaluate the bending equipment requirements together with other related machinery.
Customers can provide IBC cage drawings, tube samples, target production capacity and workshop layout information for technical assessment.
Guangdong HWASHI Technology Inc. has specialized in industrial automation and welding equipment manufacturing since 2001.
The company provides equipment for different stages of IBC manufacturing, including cage frame bending, welding, punching, locking and related production processes.
With its own engineering and manufacturing capabilities, HWASHI supports customized equipment development according to customer production requirements.
For IBC manufacturers, this broader equipment portfolio makes it possible to discuss individual bending machines as well as coordinated cage production solutions.
HWASHI also provides overseas technical support and after-sales services for international customers.
The machine adopts a four-column simultaneous bending method to process IBC cage frame components.
This configuration allows multiple bending points to be formed within the same processing cycle, helping maintain consistent dimensions across the frame structure.
Unlike conventional manual bending, which requires separate positioning and adjustment for different bending points, the simultaneous bending arrangement helps reduce variations between processed workpieces.
This is particularly important for 1000L IBC cage manufacturing, where frame dimensions and structural alignment need to remain consistent throughout batch production.
One of the important features of this machine is its dedicated bending balance system.
During IBC cage frame production, differences in bending positions or angles can result in inconsistent diagonal dimensions. This may create alignment difficulties during subsequent welding and assembly.
The bending balance system is designed to maintain the accuracy of the frame's diagonal dimensions during forming.
Combined with the positioning and clamping mechanism, it helps improve the dimensional consistency of finished cage components and supports more reliable downstream assembly.
The machine uses a hydraulic drive system to provide the force required for bending metal profiles.
The hydraulic system supports adjustable bending speed and pressure according to the processing requirements.
Its stable force application helps form square tubes, round tubes and other metal profiles while reducing the risk of unwanted deformation during bending.
The hydraulic configuration is particularly suitable for industrial IBC cage manufacturing, where repeated forming operations require consistent processing conditions.
The automatic IBC cage bending machine uses a PLC control system combined with a human-machine interface (HMI) touchscreen.
Operators can configure the machine's operating parameters through the control interface.
The control system supports:
Bending parameter settings
Angle input and adjustment
Production quantity counting
Automatic operating sequences
Equipment status monitoring
Fault diagnosis
This control arrangement helps simplify machine operation and supports repeatable production processes.
IBC cage manufacturers may use different tube dimensions and structural designs depending on their container specifications.
HWASHI provides customized bending molds according to the required profile dimensions and bending configurations.
The machine supports processing of:
Square steel tubes
Round steel tubes
Galvanized steel pipes
Carbon steel pipes
Stainless steel pipes
Other suitable metal profiles
The quick-change mold structure makes it easier to replace tooling when different profile specifications or cage designs need to be processed.
The machine supports automatic material feeding, positioning, bending and discharging.
This reduces the need for repeated manual handling between individual processing stages.
An optional manipulator can also be configured for automatic loading and unloading according to customer requirements.
For manufacturers planning to upgrade their existing IBC cage production facilities, the equipment can be integrated with compatible upstream and downstream production machinery.
The equipment adopts an integrated heavy-duty frame manufactured from welded high-strength steel plates and subjected to overall tempering treatment.
This construction is designed to provide structural rigidity and operational stability during repeated bending operations.
The machine also incorporates safety features including:
Safety grating
Emergency stop button
Protective covers
Overload protection
These configurations help support safer operation in industrial manufacturing environments.
Selecting suitable bending equipment requires careful consideration of the metal profiles, frame dimensions and production targets.
Start by identifying the required cage dimensions and container capacity.
This machine is currently specified for 1000L IBC cage production, with a listed bending size of 1200 + 1000 mm.
If your factory manufactures different cage dimensions, provide the corresponding technical drawings for evaluation.
Confirm whether the cage frame uses square tubes, round tubes or other metal profiles.
The tube dimensions, wall thickness and material type will affect mold design and bending parameters.
Consider the required bending angles, frame dimensions and diagonal measurements.
For rectangular cage structures, dimensional consistency is important for subsequent welding and assembly.
The current machine specification lists a bending efficiency of 30–35 seconds per frame.
When evaluating production capacity, consider the complete processing cycle, including loading, positioning, bending and unloading.
The actual output should be confirmed according to the selected configuration and production conditions.
Determine whether automatic feeding and discharging are sufficient or whether an additional manipulator is required.
The automation configuration should match your factory's labor arrangement and production line layout.
If your factory produces multiple IBC cage specifications, discuss quick-change mold requirements with the equipment manufacturer.
This helps determine whether one machine configuration can accommodate your different production needs.
It is used to bend and form square tubes, round tubes and other metal profiles into the required shapes for IBC metal cage frames.
The current product specification lists a cage capacity of 1000L and a bending size of 1200 + 1000 mm, with a tolerance of ±5 mm.
Please confirm the exact dimensional definition with HWASHI before ordering.
The machine is designed for suitable galvanized steel pipes, carbon steel pipes, stainless steel pipes, square tubes, round tubes and other compatible metal profiles.
The machine uses a four-column simultaneous bending configuration with hydraulic drive.
The current product information lists an efficiency of 30–35 seconds per frame.
Actual output depends on the workpiece specifications and equipment configuration.
Yes. The machine supports automatic loading, positioning, bending and discharging. An optional manipulator can be configured for additional loading and unloading automation.
Yes. HWASHI can customize bending molds according to tube dimensions, profile shapes and IBC cage design requirements.
It uses a dedicated bending balance system, positioning and clamping mechanisms to help maintain consistent bending dimensions and diagonal measurements.
Yes. It can be coordinated with compatible cage welding, punching and other production equipment according to the factory layout and automation requirements.
If you are planning to manufacture 1000L IBC metal cages or upgrade your existing frame forming process, contact HWASHI with your production requirements.
To help evaluate a suitable machine configuration, please provide:
IBC cage drawings and dimensions
Required cage capacity
Square or round tube specifications
Metal material and wall thickness
Required bending angles
Target production output
Automatic feeding and unloading requirements
Existing production line layout
HWASHI can evaluate your technical requirements and provide a customized Automatic IBC Cage Bending Machine solution for your manufacturing facility.
