| Quantity: | |
|---|---|
IBC Cage Locking Machine is a piece of special automatic forming and fastening equipment specially designed for the production of IBC metal cage frames. It is mainly used to automatically lock, press and fix the connecting parts of the IBC cage, so that the overall frame is tightly combined, stable in structure and not easy to loose.
This machine adopts a high-strength pressing structure and an intelligent control system, which can realize automatic positioning, pressing and locking according to different cage sizes. It features stable performance, high forming consistency and high production efficiency, effectively replacing manual operation and improving product quality uniformity.
With a high degree of automation, the equipment can be connected with cage welding machines, punching machines, bending machines and other production lines to form a fully automated IBC cage production system. It features compact structure, simple operation, safe and reliable running, low noise and low failure rate.
In addition, the machine can be customized according to customers’ production capacity, cage specifications and automation requirements, including pressing pressure, locking speed and docking mode.
It is widely used in IBC container manufacturing factories, metal packaging equipment production lines and other fields, and has become an important supporting equipment to ensure the structural strength and assembly accuracy of IBC ton barrels.
Primary Use: Lock and fasten the tube ends, mesh corners and cross joints of IBC cage frames (1000L standard IBC totes as main application), replacing traditional manual welding or riveting.
Application Scenarios: Mass production and batch assembly of IBC metal cages for chemical, food, pharmaceutical and storage industries; compatible with galvanized steel, stainless steel and other metal pipe frames.
Process Effect: Forms high-strength clinching points at pipe joints to prevent cracking, loosening or deformation during stacking, transportation and handling of IBC totes.
Integrated Heavy-Duty Frame: The machine body adopts one-piece casting/CNC machined structure with high rigidity, ensuring high insertion/locating precision, strong locking force and long-term stable operation.
Adjustable Hydraulic Clinching Arms: Equipped with multi-group adjustable locking arms (hydraulic + pneumatic combined drive), adaptable to different IBC cage sizes (1000L standard, custom sizes) and frame designs, with a wide working range.
High-Precision Hydraulic System: Configured with a high-pressure hydraulic station and customized clinching molds, providing stable and powerful locking force; each clinching point is tightly formed for reliable connection.
Automatic Feeding & Positioning Device: Matches with the IBC cage production line, realizing automatic cage feeding, precise locating and locking, reducing manual intervention and improving production efficiency.
HMI + PLC Intelligent Control: Adopts human-machine interface (touch screen) + PLC programmable control, with functions like parameter storage, fault alarm and operation monitoring; easy to operate and highly automated.
High Locking Efficiency: Completes locking of one IBC cage frame in 25–30 seconds; supports continuous mass production with stable output.
Superior Locking Quality: Hydraulic clinching forms integrated connection points with high tensile strength and bending resistance, effectively avoiding cage cracking or loose joints.
Strong Compatibility: Adjustable molds and clamping arms fit standard 1000L IBC cages and custom-sized frames; compatible with round/square steel pipes of different specifications.
Durability & Reliability: Key components use high-strength alloy materials with surface anti-rust treatment; the machine has a long service life (8–10 years) and low maintenance cost.
Safety & Environmental Protection: Equipped with safety protection devices (emergency stop, safety door); the hydraulic system runs smoothly with low noise and no smoke or dust, meeting industrial environmental standards.
Guangdong Hwashi Technology Inc. was established in 2001. The factory is located in Guangdong Huizhou city and Jiangxi province, covering a total area of 50000 square meter. Several branches were set up in Hong Kong, Shenzhen, Shanghai, Wenzhou, etc. Hwashi is the leading company in welding industry in China and has been awarded the famous brand for years. Hwashi welding machines are selling to more than 80 countries in north America, the middle-east, south-east Asia, Europe, etc. for providing the best welding machine and automation solution to the top companies all over the world.
Hwashi company is a high-tech enterprise which is specialized in developing, manufacturing and selling of IBC Cage Locking Machine, customized IBC cage production line, and automatic welding machine, etc. A professional and rich experienced technical team gathered in Hwashi. Except for the standard resistance welding machine, they also devote in developing all kinds of automatic welding machine and welding production line. Lots of automatic welding production lines has been designed and manufactured for famous companies in domestic and abroad successfully. Hwashi has obtained more than 70 patents and ISO9001:2000 certificate of quality system, CCC and CE certificate. The main customers include TIME Technoplast Ltd, Raft Embalagens, Jiuzhou Dingsheng, etc.
