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In the IBC tank assembly process, mechanical arms are widely used in multiple key links, covering from component handling, precise assembly to welding, sealing and testing, realizing the integration of automation and intelligence. Different from the traditional teach-and-repeat technique which is inefficient and tedious, the robotic arms on the modern IBC assembly line adopt visual servoing and 3D visual recognition technology, enabling flexible and precise operation without repeated manual programming of coordinate points.
In the frame assembly link, which is crucial for IBC tank stability, heavy-duty articulated mechanical arms are mainly used. These mechanical arms can automatically grab steel tubes, accurately place them in the preset position, and complete the bending, clinching and hole punching of frame components in coordination with the assembly line. They replace manual heavy handling and positioning, avoiding errors caused by manual operation, ensuring that the diagonal size and welding accuracy of the frame meet the standard, and laying a solid foundation for the overall stability of the IBC tank.
In the tank body and accessory assembly link, mechanical arms show excellent precision. They can accurately grab the HDPE plastic inner tank and place it into the steel frame, and complete the assembly of accessories such as valves, covers and handles with high precision.
In addition, mechanical arm testing equipment to grab finished products for leak detection and pressure testing, and automatically sort qualified and unqualified products; in the palletizing link, they can stack finished IBC tanks neatly according to preset programs, with a stacking height of up to 4 meters, facilitating subsequent storage and transportation.
Compared with traditional manual assembly, the application of mechanical arms in the IBC tank assembly line not only reduces labor costs by more than 85%, but also improves production efficiency and product consistency significantly. It avoids safety risks such as chemical contact and heavy object injury caused by manual operation, and adapts to the production needs of multiple specifications of IBC tanks with strong flexibility. As the core force of the automated IBC tank assembly line, mechanical arms are promoting the transformation and upgrading of the IBC manufacturing industry towards high efficiency, safety and intelligence.
The characteristics of the IBC Tank Assembly Line.
The company has IBC Tank Assembly Line products.
The IBC Tank Assembly Line frame is integrally processed, featuring high precision, stable operation and high efficiency.
The machine adopts a control mode combining human-machine interface (HMI) and PLC programming, achieving a high degree of automation.
The fully automatic production line is capable of completing the bending, locking and punching processes of the frame within 40 seconds.
Only one operator is required to operate the entire fully automatic production line.
By simply replacing the mold block, the production line can meet the punching requirements of different pipe specifications, and the mold replacement process is convenient and efficient.
Equipped with servo hydraulic system, the equipment boasts fast response speed, low inertia and high positioning precision.
Each component of the equipment adopts a high-degree modular design, which can be flexibly configured according to customer requirements to further improve the automation level.
Guangdong Hwashi Technology Inc. was established in 2001. The factory is located in Guangdong Huizhou city and Jiangxi province, covering a total area of 50000 square meter. Several branches were set up in Hong Kong, Shenzhen, Shanghai, Wenzhou, etc. Hwashi is the leading company in Screwing industry in China and has been awarded the famous brand for years. Hwashi Screwing machines are selling to more than 80 countries in north America, the middle-east, south-east Asia, Europe, etc. for providing the best Screwing machine and automation solution to the top companies all over the world.
Hwashi company is a high-tech enterprise which is specialized in developing, manufacturing and selling of IBC Tank Assembly Line, customized IBC cage production line, and automatic Screwing machine, etc. A professional and rich experienced technical team gathered in Hwashi. Except for the standard resistance Screwing machine, they also devote in developing all kinds of automatic Screwing machine and Screwing production line. Lots of automatic Screwing production lines has been designed and manufactured for famous companies in domestic and abroad successfully. Hwashi has obtained more than 70 patents and ISO9001:2000 certificate of quality system, CCC and CE certificate. The main customers include TIME Technoplast Ltd, Raft Embalagens, Jiuzhou Dingsheng, etc.
